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Forged Fittings

At JUPITER STAINLESS INTERNATIONAL, we specialize in providing top-quality forged fittings across a wide array of materials, including Stainless Steel, Carbon Steel, Alloy Steel, Duplex Steel, Monel, Inconel, Hastelloy, Alloy 20, Titanium, and Cupro Nickel. Our forged fittings are meticulously engineered to deliver unmatched durability, precision, and reliability, ensuring seamless integration into diverse industrial applications.

From high-pressure environments in oil and gas pipelines to critical systems in chemical processing plants, our forged fittings are designed to withstand extreme conditions with ease. They offer excellent resistance to corrosion, high temperatures, and mechanical stress, making them a trusted choice for industries like power generation, marine engineering, aerospace, and construction. At JUPITER STAINLESS INTERNATIONAL, we combine advanced manufacturing processes with stringent quality control to ensure our forged fittings meet and exceed international standards.

With a commitment to excellence and a customer-centric approach, JUPITER STAINLESS INTERNATIONAL takes pride in delivering customized forged fitting solutions tailored to your unique needs, helping you achieve efficiency and superior performance in your operations. Let us be your reliable partner in success!

Dimensional Table for Forged Fittings

Fitting Type Size (Inch) Dimensions (mm) Wall Thickness Standard
Outer Diameter (OD) Center-to-End / Length
Elbow 90° 1/2" 21.3 33 3.75 ASME B16.11
3/4" 26.7 38 3.90
1" 33.4 44 4.55
Forged Tee 1/2" 21.3 33 3.75 ASME B16.11
3/4" 26.7 38 3.90
1" 33.4 44 4.55
Forged Cross 1/2" 21.3 33 3.75 ASME B16.11
3/4" 26.7 38 3.90
1" 33.4 44 4.55
Coupling 1/2" 21.3 32 3.75 ASME B16.11
3/4" 26.7 35 3.90
1" 33.4 41 4.55
Forged Pipe Cap 1/2" 21.3 25 3.75 ASME B16.11
3/4" 26.7 28 3.90
1" 33.4 32 4.55
Forged Union 1/2" 21.3 48 3.75 MSS SP-83
3/4" 26.7 53 3.90
1" 33.4 60 4.55
Forged Bushing 1/2" x 1/4" 21.3 x 13.7 22 3.75 ASME B16.11
3/4" x 1/2" 26.7 x 21.3 25 3.90
1" x 3/4" 33.4 x 26.7 28 4.55
Forged Nipple 1/2" 21.3 90 (length) 3.75 ASME B16.11
3/4" 26.7 100 (length) 3.90
1" 33.4 110 (length) 4.55



Types of Forged Fittings



Forged Elbows (45° & 90°)

A Forged Elbow is a high-pressure pipe fitting used to alter the direction of flow in piping systems. Available in 45° and 90° configurations, these elbows are manufactured with Socket Weld and Threaded ends for leak-free performance under extreme pressure and temperature. They are extensively used in oil & gas, chemical, power, and offshore piping systems where space, durability, and corrosion resistance are critical. Forged elbows are made in various pressure classes such as 2000#, 3000#, and 6000# using materials like Stainless Steel, Carbon Steel, Alloy Steel, and Duplex Steel.

Forged Elbow Fittings
Key Features:

  • Available in 90° and 45° configurations for directional flow changes in pipelines.

  • Designed with Socket Weld and Threaded ends to suit high-pressure applications.

  • Offered in pressure ratings of 2000#, 3000#, and 6000# per ASME B16.11 standards.

  • Made from premium materials including stainless steel, carbon steel, alloy steel, and duplex alloys.

  • Ideal for use in chemical, refinery, oil & gas, and power generation sectors.



Forged Tees (Equal & Reducing)

A Forged Tee is a high-pressure pipe fitting used to combine or divide fluid flow. Available in both Equal Tee and Reducing Tee types, these fittings are designed with Socket Weld and Threaded ends for reliable, leak-proof connections. Forged tees are ideal for compact piping layouts requiring high strength, widely used in oil & gas, petrochemical, and power generation industries.

Forged Tee Fittings
Key Features:

  • Available in Equal Tee and Reducing Tee configurations for versatile piping solutions.

  • Socket weld and threaded end types ensure leak-proof, high-pressure connections.

  • Suitable for pressure classes 2000#, 3000#, and 6000# as per ASME B16.11.

  • Manufactured from premium materials including stainless steel, carbon steel, alloy steel, and special alloys.

  • Ideal for distributing or collecting fluid flow in various pipeline systems.



Forged Crosses (Equal & Reducing)

A Forged Cross is a four-way pipe fitting used to divide or combine flow in piping systems. It features one inlet and three outlets (or vice versa), all at 90-degree angles. Available in Equal Cross and Reducing Cross versions, these fittings are typically socket weld or threaded and are essential in high-pressure, high-temperature applications, especially in refineries, petrochemical plants, and power stations.

Forged Cross Fittings
Key Features:

  • Available in Equal and Reducing configurations to suit diverse piping requirements.

  • Socket weld and threaded ends for secure and reliable high-pressure connections.

  • Common pressure ratings include 2000#, 3000#, and 6000# as per industry standards.

  • Manufactured using durable materials such as Stainless Steel, Carbon Steel, and High-Alloy Steels.

  • Widely used in critical flow distribution and collection systems within industrial plants.



Forged Union (Threaded & Socket Weld)

A Forged Union is a forged pipe fitting designed to join two pipes while allowing easy future disconnection without cutting. It consists of three parts — a male end, a female end, and a nut — which compress and seal the connection securely. Available in Socket Weld and Threaded versions, forged unions are ideal for quick installation and removal, commonly used in instrumentation, gas lines, and process piping.

Forged Union Fitting
Key Features:

  • Allows disconnection and reconnection without disturbing the piping system.

  • Available in threaded (NPT/BSP) and socket weld ends for versatile connection types.

  • Common pressure classes: 2000#, 3000#, and 6000#.

  • Precision machined to ensure leak-proof sealing under pressure.

  • Widely used in oil & gas, chemical, and power industries.



Swage Nipple (Concentric & Eccentric)

A Swage Nipple is a forged fitting used to connect pipes of different diameters. It comes in two types: Concentric (aligned centerlines) and Eccentric (offset centerlines), allowing smooth transitions between pipe sizes. Swage nipples feature Plain Ends (PE), Beveled Ends (BE), or Threaded Ends (NPT/BSP), making them suitable for high-pressure and high-temperature piping systems.

Swage Nipple
Key Features:

  • Connects pipes of unequal diameters for a smooth transition.

  • Available in Concentric and Eccentric types.

  • End types: Beveled End, Plain End, or Threaded (NPT/BSP).

  • Designed for high-pressure, high-temperature, and corrosive environments.

  • Widely used in oil & gas, power, chemical, and industrial piping systems.



Adaptor (Threaded / Socket Weld)

A Forged Adaptor is a fitting used to connect pipes of different types or sizes, often transitioning between threaded and socket weld connections or male-to-female thread forms. These fittings allow for easy disassembly and reconnection of pipelines during maintenance. Adaptors are commonly used in systems where versatility, ease of installation, and reusability are crucial, such as in oil & gas, petrochemical, and instrumentation piping networks.

Adaptor
Key Features:

  • Used for transitioning between different pipe end types or sizes.

  • Available in Male × Female, Male × Male, or Threaded × Socket Weld configurations.

  • Suitable for quick assembly/disassembly of piping systems.

  • Precision-machined to ensure tight and leak-proof connections.

  • Widely used in oil & gas, chemical, power, and instrumentation pipelines.



Coupling (Full & Half)

A Forged Coupling is a short length of pipe used to connect two pipes or fittings in a straight line. Available in Full Coupling (connects two pipes) and Half Coupling (connects a pipe to a fitting or branch), these fittings are vital for assembling and disassembling piping systems. Couplings are manufactured in both Threaded and Socket Weld forms and are widely used in industries where high-pressure and leak-proof connections are required.

Coupling
Key Features:

  • Available in Full and Half configurations for different connection needs.

  • Designed for both Threaded and Socket Weld end types.

  • Ensures leak-proof, high-strength connections in critical piping systems.

  • Manufactured using materials like stainless steel, carbon steel, and alloy steel.

  • Commonly used in oil & gas, chemical, power, and hydraulic applications.



Forged Pipe Cap

A Forged Pipe Cap is a type of forged fitting used to terminate the end of a pipe. It provides a secure closure to piping systems and prevents leakage, debris ingress, or damage to open pipe ends. These caps are typically installed using socket weld or threaded connections and are widely used in high-pressure, high-temperature applications across industries such as oil & gas, chemical, power generation, and petrochemical plants.

Forged Pipe Cap
Key Features:

  • Used to permanently or temporarily seal the end of a pipe or fitting.

  • Available in socket weld and threaded end connections.

  • Suitable for high-pressure and high-temperature environments.

  • Manufactured in stainless steel, carbon steel, alloy steel, and exotic materials.

  • Commonly used in oil & gas, petrochemical, and industrial piping systems.



Applications of Forged Fittings

Forged pipe fittings are essential in high-pressure and high-temperature applications, offering superior strength, durability, and leak-proof connections. They are used in numerous critical industrial systems due to their compact structure and resistance to stress and corrosion.


  • Oil & Gas Industry: Used in high-pressure pipelines and process lines for safe transportation of crude oil, gas, and fuels.

  • Petrochemical & Refineries: Ideal for systems handling aggressive chemicals, hydrocarbons, and steam under extreme conditions.

  • Power Generation: Used in boiler lines, superheaters, and turbine piping where high strength and heat resistance are essential.

  • Chemical & Fertilizer Plants: Supports pipelines carrying corrosive chemicals and ensures reliable sealing in high-pressure applications.

  • Marine & Shipbuilding: Used in offshore and onshore marine systems, including ballast and bilge piping, due to corrosion resistance.

  • Hydraulic & Pneumatic Systems: Integral in pressure-regulated systems for fluid transmission and control in machinery and automation.

  • Construction & Infrastructure: Forged fittings ensure secure and compact piping connections in urban development and industrial projects.

  • Aerospace & Defense: Preferred for precision and reliability in mission-critical applications involving fuel and fluid systems.